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WHEEL ALIGNMENT For wheel alignment preliminary steps see Corvair 500 700 and 900 Maintenance and Adjustment Proceed with actual adjustments as follows Front Wheel Alignment Caster and Camber Adjustment The caster and camber adjustments ...
front wheel The front wheel hub may be removed from the spindle and service as outlined for 500 700 and 900 models except for following differences 1 Wheel studs are not staked on replacement They ...
course no passengers Steering Axis Inclination Steering axis inclination may be serviced as outlined for 500 700 and 900 vehicles except that desired reading should be 71 4 for 1200 series vehicles Tee in Adjustment |
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SECT FUEL AND EXF CONTENTS O Model H Carburetor 500 700 and 900 Series Corvair 95 and Greenbriar 1200 Series Fuel Pump All Series Air Cleaner Corvair 500 700 and 900 Series except ...
Corvair 95 and Greenbrier 1200 Series and Corvair Fuel Tank Corvair 500 700 and 900 Series l Corvair 95 and Greenbrier 1200 Series Exhaust System t Corvair 500 700 and 900 Series Corvair ...
3tation Wagon Models 535 and 735 9 22 9 23 9 25 9 27 9 28 CORYAIR 500 0 AND SERIES IDEX Page Pump Rod Adjustment 9 8 Service Operations 9 8 Removal from Engine |
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components used on the 1200 series vehicles are in most cases increased ove like parts used in 500 700 and 900 cars in order MAINTENANCE A MA INTENANCE 7 te maintenance information for the 500 ...
Corvair 95 as rell AC IUSTMENTS Hy Iraulic Brake Adjustment I ze same procedure used for 500 700 and 900 may be ised except that running clearance for the Greenbri r and Corvair ...
inches of braking surface Service operations are generally the same for the 1200 series as for the 500 700 and 900 series except as noted in the following pages ID ADJUSTMENTS Parking Brake With service |
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FILTER Type Full flow Capacity 1 0 pt OIL FILLER Corvair 500 700 and 900 Series Location Oil filter and generator adapter ENGINE TORQUE SIZE MATERIAL ...
Valve R4 1 2 14 Oil Temperah 14 MM Spark Plug CLUTCH 500 700 Sectic Type Single plate dry disc Disc Diameter Models 500 ...
Clutch Pressure Spring Type Diaphragm Diameter 9i s Total Pressure Models 500 700 and 900 900 1050 ft lbs Corvair 95 Lakewood Greenbrier Location Crankcase right side OIL PRESSURE GAUGE Type Electric OIL PAN DRAIN |
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laminations The unitized swing type independent rear suspens m system is of the same design as the 500 700 and 9 D vehicles except for heavier rate springs and shock a sorbers MAINTENANCE L 1BRICATION ...
Lubrication requirements are the same as for 500 10 and 900 series vehicles Consult Lubrication Sec 1 on 2 for detailed information EENBRIER 1Z00 SERIES VDEX Page Upper Control Arm Assembly 3 33 Spherical Joint ...
Troubles and Remedies 3 36 DESCRIPTION Service Operations and Maintenance are basically the same as the 500 700 and 900 Series components except as outlined in the following pages 48 Fig 3 52 Front Suspension |
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below 60 F or 500 miles if temperatures are above 60 F Check frequently and maintain the proper level If it is necessary to add oil use one of the oils described under SAE Viscosity ...
Oils At the end of the first 500 to 1000 miles drain the original oil when hot and refill with an oil of the Viscosity Number and Type indicated below Lubrication After 500 ...
Miles After the first 500 to 1000 miles the crankcase oil should be selected to give the best performance under the climatic and driving conditions in the territory in which the vehicle is driven During |
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Pound To Start Pedal Movemen Clutch Housing Pilot Runout 015 T LR I REAR AXLE 500 CORVAIR 95 AND t Sei GENERAL Type Differential integral witl engine and transmission driving rear wheels inde pendently through ...
hardene Flywheel Face Runout Installed on Flywheel 020 T LR Flywheel O D Runout 010 T LR 500 700 and 900 Models 700 AND 900 SERIES 3REENBRIER 1200 SERIES Non 60 Differential Pinion Shaft ...
Pinion 9 11 11 9 SPEEDOMETER GEARS Tooth Pitch 30 Teeth Drive 8 Driven 24 ION 500 700 900 SERIES 3REENBRIER 1200 SERIES lion 6D 3 Speed 4 Speed Synchronization |
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idle to 1000 RPM 30 to 45 seconds 1 Pint in 30 to 45 seconds 500 500 500 500 to be cleaned and Oil wetted to be cleaned and 2000 mile intervals reoiled aprox |
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SECT1 ACCES CONTENTS C Gasoline Heater 500 700 and 900 Series 1200 Series Direct Air Heater 500 700 and 900 Series 1200 Series Instrument Panel Cover 500 700 and 900 Series GASOLINE HEATER |
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AUTOMATIC 4 73 1 1 00 1 500 700 AND 900 SERIES THREE SPEED 3 50 1 1 99 1 1 00 1 FOUR SPEED ...
Horsepower Rating 98 4600 rpm Gross Torque Rating 132 ft lbs 2800 rpm Idling Speed rpm Conventional 500 rpm in Neutral Automatic 500 rpm in Drive Dry Weight lb i Engine Conv trans |
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500 rpm automatic transmission in drive and synchromesh in neutral hand brake applied Adjust idle mixture screws fig 7 10 on both carburetors to obtain peak steady vacuum at given idle speed rl IDLE MIXTURE ...
cleaners b Reconnect vacuum gauge to vacuum balance tube adapter c Read vacuum at idle speed of 500 rpm If necessary adjust curb idle speed and mixture screws to highest steady vacuum reading between ...
Recheck Fast Idle Setting as Outlined in Step 1 C This setting depends upon final curb idle 500 rpm setting CHOKE ADJUSTMENT 1 With the slide fig 7 12 1 4 from the rear |
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SECTI STEE CONTENTS OF I Cor tir 500 700 and 900 Series Cor vir 95 and Greenbrier 1200 Series CORVAIR 500 70 INI Page Gen ral Description 4 1 Mai tenance and Adjustments ...
Steering Gear 4 8 GENERAL C 7 ke steering gear used in all Corvair 500 700 and 900 models is of the recirculating ball type with a ratio of 8 1 Ease of handling |
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rear suspension used on 1200 series vehicles is iasically of the same design as that used on 500 701 and 900 series For this reason the service operatic s outlined for the 500 ...
transmission mounting plate 4 Support transmission with jackstand and remove transmission support plate as outlined in Corvair 500 700 and 900 series Service Operations 5 Remove both crossmember to body supports 6 Support crossmember with |
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sECTI MANUAL TR CONTENTS C Corvair 500 700 and 900 Series Three Speed Transmission Four Speed Transmission Corvair 95 and Greenbrier 1200 Series Three Speed Transmission Four Speed Transmission CORVA R 500 r 71 THREE |
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INSTRUME H1 500 700 AI The instrument panel cover or padded dash is the same in all 500 700 and 900 Series Corvairs The following procedure covers removal and installation procedures for all component parts |
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CsENERAL CONTENTS Cc vair 500 700 900 Series Cc wair 95 and Greenbrier 1200 Series CORVAIR 50 Pag Ei One 2 rankcase Oil 2 Crankcase Capacity 2 First 1000 Miles 2 After 1000 Miles ...
recommended lubricant and mileage intervals MINE For Oil Filter add z qt Dry 5 qt Lubrication First 500 to 1000 Miles The engine crankcase of all new vehicles is filled with a special heavy duty |
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SEC1 ENGINE CONTENTS OF Corvair 500 700 and 900 Series Corvair 95 and Greenbrier 1200 Series CORVAIR 500 71 n Page Introduction 7 1 Mechanical Checks and Adjustments 7 2 Remove Spark Plugs and Test |
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SIGNAL HOUSING TO STEERING WHEEL CLEARANCE This operr tion is the same as that used on the 500 700 and 900 vehicles SERVICE O STEERING WHEEL Remove and replace steering wheel as outlined in Corvair ...
500 700 and 900 Section DIRECTION SIGNAL FIG 4 39 Removal 1 Remove steering wheel as outlined in this section 2 Disconnect horn wire from connector under dash and remove retaining spring seat and bearing |
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FuE1 CORYA R 500 74 II Page General Description 9 23 Service Operations 9 29 Fuel Lines 9 29 Gauge Unit or Fuel Strainer 9 29 GENERAL The fuel tank ...
Corvair 500 00 and 900 Series with a 14 gallon capacity is mounted jusl to the rear of the front cross member and just in fronl of the toe pan It is held in place |
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SECTI ENI CONTENTS O CorNJr 500 700 and 900 Series except Models 535 an Com vir 95 and Greenbrier 1200 Series and Corvair St CORYAIR 500 Except Model IN Page Gene al Description |
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sECI SuSPI CONTENTS C Co irair 500 700 and 900 Series ispension heels and Tires Co vair 95 and Greenbrier 1200 Series ispension Fheels and Tires susP CORVAIR 500 7 Ir Page Ge ieral Description |
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SEC1 GENERAL 11 CONTENTS C Cor iir 500 700 and 900 Series Cor air 95 and Greenbrier 1200 Series I CORVAIR 500 71 Ir Page Veh de Dimensions 1 1 I Ma l Indentification |
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00x14 four ply tires are standard equipment MAINTE Maintenance procedures are the same as for Corvair 500 700 and 900 models except as outlined in the following TIRE PRESSURES The following recommended pressures must ...
CHANGING ROAD WHEELS Follow operations 1 and 2 outlined for Corvair 500 700 and 900 series under Wheels and Tires Changing Road Wheels Position furnished jack as shown in Figure 3 66 and raise wheel |
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SECT1 CLU CONTENTS O Corvair 500 700 and 900 Series Corvair 95 and Greenbrier 1200 Series CORVAIR 500 71 IIS Page General Description 6B 1 Maintenance and Adjustments 6B 2 Clutch Linkage Adjustment |
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lubrication recommendations for the Greenbrier Sportswagon and Commercial series models are the same as the 500 700 and 900 Corvair models except as outlined in the following paragraphs ENGINE The engine components requi mg regular ...
engine crankcase capacity lubrication change intervals and type of oil used remain the same as the Corvair 500 700 and 900 series vehicles Refer to the previous sub section 1 t T rrrr |
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SECT REAM CONTENTS C Corvair 500 700 and 900 Series Corvair 95 and Greenbrier 1200 Series CORVAIR 500 71 Page General Description 6C 1 Periodic Maintenance 6C 2 Lubricant 6C 2 Differential Carrier |
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SECI ELECTRIC CONTENTS C Page Corvair 500 700 and 900 Series 8 1 Engine Electrical 8 1 Wiring Diagrams 8 39 Chassis Electrical 8 46 ENGINE CORVAIR 500 71 II Page General Trouble Shooting |
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SECTI AUTOMATIC 1 CONTENTS O Corvair 500 00 and 900 Series Corvair 95 and Greenbrier 1200 Series IN Page General Description 6E 1 Maintenance and Adjustments 6E 3 Oil Requirements 6E 3 Oil Level |
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cable assembly from the front to the rear The Service Information and Procedures outlined for Corvair 500 700 and 900 models also apply in general to Corvair 95 and Greenbrier 1200 Series except for Maintenance |
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SECT POWEI CONTENTS C Cor tir 500 700 and 900 Series Cori tir 95 and Greenbrier 1200 Series Ir Page Gew ral Description 6 1 Serv ee Operations 6 4 In roduction |
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500 575 34 14 200 400 550 635 1 e 250 s75 750 e50 1 12 275 650 625 950 CORVAIR SHOP MANU |
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combustion blower 4 Lift the heater assembly from the housing and service assembly as previously recommended for 500 700 and 900 style assembly Installation 1 Set assembly into position and replace stud nuts and support |
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FUEL AND E Se FUEL TANK Corvair 500 700 900 Location Under front compartment floo Capacity gallons 1 Filler Location Left front fender crowr Fuel Filter Type Straine Corvair 95 and Greenbrier 1200 Series Location |
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cell 7 9 Ampere hour capacity at 20 hour rate 35 40 Voltage 12 12 ISSION 500 700 900 tEENBRIER 1200 SERIES on 6E Reaction Member stator Aluminum air foil type supported on stationary sleeve |
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Length 1 380 Inner Bushing ID 1 1255 1 1260 BRA Sectiv 500 700 AND 900 SERIES SERVICE BRAKES Type Servo 4 wheel hydraulic Brake Drum Type Composite Rim material Cast alloy iron Web material |
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SECTI SPECIFI SUSi Se 500 700 AND 900 SERIES GENERAL FRONT SUSPENSION Type Independent combining long and short control arms with spherical joints coil springs and anti dive control Front suspension steering linkage and front |
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Deflection Rate at Wheel 177 lb ir Height at Maximum Load 5 90 2943 lb S1 SE 500 700 AND 900 SERIES STEERING GEAR Make Saginal Type Recirculating ba Ratio 18 Overall Ratio |
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general theory and operation the Corvair 95 gasoline heater is the same as that in the 500 700 and 900 Corvair styles Obvious design differences in the Corvair 95 make necessary an extremely compact heater |
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SECT CONTENTS Corvair 500 700 and 900 Series I Four Door 69 Models Two Door 27 Models Station Wagon 35 Models Corvair 95 and Greenbrier 1200 Series FOUR DOOM PagE General Information 10 2 Body |
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ExHAUS CORVAIR 95 AND GRI GENERAL Service operations for brier Series exhaust syste for the Corvair 500 700 an SPECIFI See SecTion 16 for Fuel fications SPECIAI |
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such a is shown in Figure 9 44 may be easily constructed for this purpose EXHAUs CORVAIR 500 71 GENERAL The exhaust system on all Corvairs is a single unit which includes the exhaust pipes |
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CORVAIR 500 7 EXCEPT 535 A GENERAL The air cleaner operates primarily to remove dusl and dirt from the air that is taken into the carburetor and engine All Corvair models make |
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fuel pump pressure test gauge to disconnected end of pump to carburetor pipe Run engine at approximately 500 to 1 000 rpm on gasoline in carburetor bowls and note reading on pressure gauge SERVICE |
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Recheck Fast Idle Setting as Outlined in Step 1 C This setting depends upon final curb idle 500 rpm setting CHOKE ADJUSTMENT 1 With the slide 1 4 from the rear of the mounting bracket |
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cleaners b Reconnect vacuum gauge to vacuum balance tube adapter c Read vacuum at idle speed of 500 rpm with synchromesh transmissions in Neutral or with Automatic transmissions in Drive with hand brake |
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Connect tachometer to engine e Adjust curb idle speed duplicate adjustment on both carburetors to attain approximately 500 rpm automatic transmission in drive and synchromesh in neutral hand brake applied Adjust idle mixture screws |
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speedometer head and fitting at the transmission Re HORN AND NOTE A single horn is provided on 500 series Dual horns are used on 700 series QUICK CHECKS FOR HORN TROUBLE When analyzing faulty horn |
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WIRING CORVAIR 500 7 11 Page Introduction 8 39 Ignition Starting Circuit Energized 8 39 I Primary Circuit 8 40 Positive and Negative Circuit 8 40 Charging and Generating Circuit 8 40 Oil Temperature |
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tORVAIR 95 AND GR Tune up procedures ai vair 95 and Greenbrier Corvair 500 700 and 900 f EENBRIER 1Z00 SERIES id specifications for the Cor vehicles are the same as for eries |
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service replacement parts for the Corvair Passenger Car transmission Bypass valve need not be removed for 500 700 and 900 series but cover holes must be tightly plugged CORVAIR SHOP MANUAL |
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BEARINGS Main and connecting rod bearings use the same diameter and specifications as used in the Corvair 500 700 and 900 series engines however the bearing material is a heavy duty type BATTERY IERATOR |
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iERING LINKAGE Ti Rod Assembly escription and service of tie rods are covered under C o 500 700 and 900 Steering Service Operations ie Rod except for following difference f tie rods are adjusted |
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into position using Tool J 755 fig 4 49 Bi 1 Nut Assembly Ulow procedure outlined in 500 700 and 900 Secti a Note however that the ball nut used in the S rtswagon |
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Remove sector shaft seal from gear casting and discard Ball Nut Disassembly Follow procedure outlined in 500 700 and 900 Section Note however that ball nut used in the Greenbrier and Corvair 95 steering gear |
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MAINTENANCE j LUBRICATION The Greenbrier and Corvair 95 steering system has s ne lube requirements as the 500 700 and 900 models e cept for the addition of the relay arm pivot which |
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socket joints which compensate for normal internal wear automatically Service operations are the same as for the 500 700 and 900 unit except as outlined in following pages |
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valve or valve core c Rim defect See Wheels and Tires in this section SPECIFII For Corvair 500 700 and 900 Susp a Disconnect shock absorber and test action replace if necessary b Inspect |
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WHEELS A CORVAIR 500 70 IN Page General Description 3 20 Maintenance 3 20 Testing Tire Pressures 3 20 Puncture Inspection 3 20 Changing Road Wheels 3 20 Interchanging Tires 3 21 Cleaning Whitewall Tires |
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lubricant designed for application by commercial pressure gun equipment It is composed of mineral oil 300 to 500 seconds Saybolt Universal viscosity at 100 F combined with approximately 8y soap or soaps which are insoluble |
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CHASSIS I CORVAIR 500 7C IN Page Lighting System 8 46 Headlamps 8 46 Replacement 8 46 Adjustment 8 46 T 3 Aimers 8 48 Aiming Screen Method 8 52 Lighting Switch Replacement |
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sEC1 BM CONTENTS C Ca vair 500 700 and 900 Series I Cc vair 95 and Greenbrier 1200 Series CORYAIR SOOs 7C Page Ge teral Description 5 1 M intenance and Adjustments 5 3 ydraulic |
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during the break in period change initial break in oil to SAE 30 oil after the first 500 miles of operation Every 4000 miles thereafter under normal operating conditions drain and refill the crankcase |
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CORVAIR 500 74 FOUR SPEED m Page General Description 6D 15 Maintenance and Adjustments 6D 17 Lubrication 6D 17 i Shift Linkage Adjustment 6D 17 Service Operations 6D 17 Service Reference Guide 6D 17 Service |